Texcomp Technologies


On-Line Production Monitoring System
Texcomp's On-Line Monitor contains facilities which when used effectively will aid in the efficient use of your production line. It is connective through its use of industry standard components. It provides for easy access to shop floor systems, PLCs, hardwired I/O, barcode readers, weighing systems and the plant operators.

On-Line Monitor captures production line data. It provides a simple product schedule system, which can be integrated to scheduling and sales order processing systems.

Texcomp's On-Line Monitor contains
  • Production Line Status
    Indication of production line status.
  • Counts
    Indications of batch counts.
  • Products
    Indication of the current and next product in the product schedule. Product code selection of next product at product change.
  • Statistics
    Indication of production line efficiency and utilisation.
  • Events
    Indication of production line events.
Texcomp Offers solutions to monitor on-line production for continuous production industry like :
  • Textiles
  • Plastics
  • Glass
  • Chemical
  • Pharmaceutical
  • Lubricants
  • Bottling
  • Sugar etc.

Communications
Texcomp On-Line Monitor can communicate with your production line's control system or directly interface to hardware signals.

Automatic Stops
Automatic stops occur when the production line control system detects a fault within one of the machines on the production line. When this happens, the machine reports an automatic stop to the operator. texcomp's On-Line Monitor picks up these alarms and uses them to record automatic stops.

Reports
Texcomp On-Line Monitor links to Texcomp MIS Reports to provide access to production line data with its easy to use predefined reporting tools. Reports contains facilities to manage and analyse machine and production line data. It provides a simple product scheduling system, which can be integrated with scheduling and sales order processing systems. A basic set of summary and detailed reports are available it allows quick and easy analysis and understanding of production problems.

Sequencer
It allows the control of digital and analogue outputs and specialised devices in a manner pre-defined in a sequence. Multiple sequences can be run at the same time by running multiple instances of the sequencer application. Sequences can be specified to run automatically on starting the sequencer application. When a sequence is running, the current step is indicated to the user. Controls are provided to allow the user to start, stop, restart and single-step the sequence. As well as reading and writing digital and analogue I/O, commands are included to control loggers, alert an operator and execute other programs.

On-Line Production Monitoring in Textiles

Textile Industry following are the departments where on-line data collection helps in improvement in quality and enhancement in productivity:

Bottleing Management System (TexBMS) : Management of Bottleing Rooms


The importance of bottleing rooms and their management. Bottleing rooms are extremely important in drinks production. In this area, losses in production are difficult to recover. In the factories of the 21st Century, machines do not provide competitive advantages. Faster machines do not necessarily imply production increases and, at best, it implies the same for rival companies. The competitive difference in the factory of the future depends on effective management of equipment, lines and staff.

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