Texcomp Technologies

Fibre Bale Manager

Texcomp Technologies
Raw material information is now available at your fingertips. Our solution provides you with the information required to make speedy & accurate - consumption & procurement decisions. On receipt of your raw material consignment , each bale is individually weighed and labeled with a barcode containing Lot number, Mixing, Weight and location in the warehouse. Seamlessly integrates with TexIntelligence's, SAP, BAAN, JDEdwards, MFG/PRO etcs. procurement module
The system throws up any receipt discrepancies against purchase order and requisitions. 

For each lot received and tested by quality assurance, the system calculates the Fibre Index. The Fibre Index is based on characteristics like Micronaire, Maturity, Index, Trash Content, Bundle Strength and Staple Length.

The solution has capabilities to directly upload data from various computerised fibre testing equipment. The system aids in selecting appropriate raw material to maximise product quality and optimise mixing costs.

Categorization of the Raw Materials.

All the Raw Materials that are used by the Spinning Mill are divided into categories. The criteria for this division are the type of the Material, what is available in the market, the Quality Properties, the purpose that it will be used, the origin and other specific parameters of the Raw Material. The Standard Quality Properties and tolerances are specified for each category.

Purchasing of the Raw Materials.

Everything that concerns Contracts with a vendor or Agent and the status of the Material Deliveries are inserted into the system.

Raw Material Testing

The Test results by the majority of the Fiber Testing Instruments are integrated automatically in the MOCS via "Fibre Bale Managment System" and combined with the specific Material Delivery. All deviations to the standards are marked with Red Colors.

Classification - Warehousing

The Recived Material can be classified and stored in the Raw Material Warehouse. The criteria for this storing is Classification Results, the Origin, the Contract etc. Storing can be made in one of the existing Cells of the warehouse together with other Material or in a new Cell. The Raw Material Inventory is thus available to the user.

Blending

Special Tools are given for the preparation of the Recipes of Fiber Blending. The properties of each component of the blend as well as the average properties of the blend it self can be checked.

Consuming

The Raw Material Consumption is made with the connection of a Blend Recipe to the Fibers Inventory. Each component of the Blend is consumed by a Cell in the Warehouse. A " Consumption Order" is inserted for every Blend that is consumed. This order carries all the specific characteristics of each component of the Blend (quantity, quality, cost).

Of course, all this data is stored into the MOCS' s Data Base together with all the other activities of the company and appear on any computer that is connected to the system.

The impact of using the "Fiber Bale Management System" in a textile organisation is tremendous. FBMS provides data and tools for everybody who works with Raw Materials.


The Technologist :
  • Has the inventory of the Raw Materials (Quantities and Qualities) at any moment.
  • Has the tools to easily create the recipes for each blend can connect the blend with the inventory and check the actual quality properties
  • Can easily find out when a lot of Raw Material finishes, when the blend has to change or when an ordered quantity of Raw Material arrives
  • Can have any statistical review regarding Raw materials or Blends.

The Managers :
  • Can have the costs of each type of the Raw Materials, the Inventory and each Blend
  • Can have the replacement cost of the blend and inventory
  • Can have the changing of cotton prices (stock market future values)
  • Can have information on delivering delays or bad quality by supplier, agent etc.
  • Can have a statistical review of any parameter of the Raw materials or blends that have been consumed.

Advantages
  • Tracks Raw Material from receipt to consumption effectively
  • Compares vendor reported weight with actual weight
  • Insurance report for stock of bales Godownwise / Varietywise with valuation.
  • Planning of Bale Stocking helps ideal storing.
  • Uptodate statements help for planning raw material and purchases effectively.

  • Complete quality analysis helps to get best out of raw material

Reports generated from Fibre Bale Management system are
  • Merchant weight & mill weight comparison for lot received.
  • Daily Bale issue report.
  • Mixingwise Cotton / Fibre consumption report
  • Lot wise Bale stock report with fiber properties.
  • Mixingwise Cotton / Fibre consumption report.
  • Mixingwise Cotton/ Fibre & stock report with stock lasting period statement.
  • Monthly Cotton & Waste account.
  • Various waste godown reports.
  • Stock of Raw material in hand ( as & when required.)
  • Monthly consumption mixingwise.
  • Inter godown transfer report.
  • Bank statement for Hypothecation.
  • Insurance memo for blockwise storage.
  • Register of cotton received.
  • Register of Cotton polyester mixed for mixing during month.
  • Any other register if maintained by mill.
 


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Texcomp Technologies

10,Khatiza Manzil, Senapati Bapat Marg,
Mumabi- 400028, India
Tel : +91(22)437 6304
Fax : +91(22) 431 0568
e-mail : sales@texcomp.com