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This is an industrial graded system, which is directly put on the shop floor to monitor
production from each machine.This is operated by shop floor workers and does not require
any special skills. The data collected by the system may be either in weight, volume,
numbers, etc. |
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From this data following parameters can be derived :
- Machine Productivity Index
- Human Productivity Index
- Machine Efficiency and Utilization
- Recovery/Gain at that stage
- Opportunity to reconcile data
- Ascertain Human Productivity
- Central Excise reports
- Graphical representation of information
- All required inventory and production reports
This unit is with Automatic Redundancy |
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Application in
Industry
- Textiles
- Lubricants
- Chemical
- Sugar
- Metal
- Fertilizers
- Bottling
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Advantages of Hardware put into the
systemTexcomp’s CPU cards are designed to
be highly reliable in harsh environments. Commercial-grade CPU cards may not be well
suited for environments where extreme temperatures, shock and vibration can damage
components.Our CPU cards has undergone a 140° F(60° C) dynamic burn-in to ensure long
lasting stability.It also incorporates CMOS devices for lower power consumption, reduced
heat and an extended MTBF (Mean Time between Failures). Special features designed
specifically for industrial applications such as watchdog timers are supplied.
Watchdog Timer :
on Shop floor heavy equipment, high-voltage power lines and motors surround the CPU.The
EMP (Electro-Magnetic Pulse) interference produced when power suddenly drops down can
bring down the commercial CPUs completely or start it on an indefinite loop that will hang
it up and prevent it from accepting data. A watchdog timer reduces the chances that one of
these disruption will stop your system. |
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Why ARU(Automatic Redundancy Unit) is
required ? An ARU consists of a master and
slave unit. Slave unit is the mirror image of the master, hence whenever there is a
failure of any kind in master slave unit takes over without the knowledge of user. A
master failure indication is provided as a built in extra attachment.
Its must for unmanned applications. |
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What special qualities distinguish an
Texcomp’s Electronic equipment from a similar commercial ones available in the
market? Resistance
to extremes of heat and cold, corrosion, humidity, vibration, electrical
noise/interference, power surges and dust. Mill’s shop floors are found to be
inhospitable to sophisticated electronic equipment so they require high levels of
protection in hostile environments. |
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Temperature and dust :
Texcomp’s electronic equipment function at mill temperature, while most commercial
PCs encounter problem above 40° C. The cooling fans incorporate special filters to
prevent dust and other foreign particles from being drawn into the case. Many units
feature the additional safeguard of two push-pull fans to create positive air pressure
airflow within the equipment cabinet.
Shock and vibration :
Cushioned steel hold-down clamps are essential to stabilize cards and protect them from
vibration. Shock mounts provide mechanical isolation and cushioning for disk drive bays.
Power :
AC power sources are never problem-free , but the power on the mill floor will be
especially surge or spike prone. We provide isolation transformers to resist spikes and
cutoff switches to guard against power surges. System power supplies are designed to
supply clean DC to the electronics under the worst supply conditions. The cabinet we
supply will resist EMI and shield your system from static discharges.
Humidity :
In mills water is sprayed in the departments in order to maintain humidity at certain
level, our equipment is designed to withstand higher relative humidity normally found in
Textile Mills.
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Texcomp’s design team has taken all these environmental problems into account. In
fact, the entire range of Texcomp’s products has been designed specifically for
reliable operation in hostile mill environments |
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Dewan in Textile Industry |
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In the Textile Industry it is very much essential to record and reconcile the production
at various stages. This is done at present manually. It is also essential to know the
recovery or gain at that stage.
Some Mills have started applying IT in this area, but still the data collection is manual.
The data is collected in a register and on the next morning fed into computer. This
data,being very exhaustive generally takes 4-5 hours and requires a manpower of 15 to 40
people.
In the past several Mills have been assisted by Texcomp in trimming down a flabby
workforce and providing better and faster information.
This solution is being operated by Doffer Carriers, Beam Carriers etc. and does not
require any special skill.
Shop Floor supervisors are equipped with on-line data which helps them to concentrate on
problematic areas rather than searching around the mill. This makes them proactive rather
than reactive. |
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- Doff Dewan - Automated Doff Weighing & Recording System in R/F
Doff Dewan integerates a platform with four Load Cells, an industrial - strength
microprocessor based unit with built in automatic redundancy, a Laser Random Access Memory
(LRAM) reader and a printer.
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- Warping Dewan
Texcomp's Warping Dewan offers a comprehensive solution to report machine productivity,
efficiency and utilization. The solution also keeps track of in-process inventory and
inventory of empty beams.
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- Sizing Dewan
Texcomp's Sizing Dewan is a comprehensive solutions that reports machine productivity,
efficiency, machine utilization and size-pickup. The solution also keeps track of
in-process inventory and inventory of empty beams - when integrated with Texcomp's Loom
Monitoring systems.
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- Packing Dewan
Texcomp's Packing Dewan offers comprehensive information of quality and quantity of packed
goods, packer performance and aids strategic packing decisions
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10,Khatiza Manzil,
Senapati Bapat Marg,
Mumabi- 400028, India
Tel : +91(22)437 6304
Fax : +91(22) 431 0568
e-mail : sales@texcomp.com |
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